- Download Center
- Contact
- English
- Deutsch
- 中文
- Product Cross References
- Company
- Reasons Why
- Corporate Responsibility
- Locations
- Rankweil
- Vsetín
- Târgu Mureș
- Kenitra
- Freyung
- San Miguel
- Nantong
- Quality
- Career at Hirschmann Automotive
- Newsletter
- Search
- Customized Solutions
- Products
- Connector Applications
SealStar
- 0.63 SealStar
- 1.2 SealStar Female
- 1.2 SealStar Male
- 1.2 SealStar Service Disconnect
- 2.8 SealStar SLK
- 2.8 SealStar MCP
- 2.8 SealStar Service Disconnect
SealStar HMK
- 1.2 SealStar HMK
- 2.8 SealStar HMK
EasyConn
- 2.8 EasyConn
- Protective Caps
Connector Applications
Driven by Quality and Innovation
Our connectors are suitable for various applications. In addition to standard products, we are specialized in individual customer solutions.
Whether in the interior or highly loaded areas as in the engine compartment and at the axle cabling – our portfolio includes high-quality connectors offering terminal housings ranging from 0.63 to 2.8 mm.
Show All Products
- High Voltage Applications
HIRSCHMANN AUTOMOTIVE PowerStar
- HPS40-1 2+2
- HPS40-2 2+2
- HPS40 4+2
- HPS Distributor
- HPS In-Line Connector
- HPS40-E 2+2
- HPS40-E 4+2
- HPS 2+2 unshielded
- HPS40 4+2 unshielded
High Voltage Applications
Power for the Mobility of the Future
Our HPS40 connectors are used to connect all auxiliary units such as air-conditioning compressors, converters as well as all on-board chargers available on the market.
Show All Products
-
- HIRSCHMANN AUTOMOTIVE Pressfit Terminal (HAPT)
Stamping & Bending Technology
Everything from a Single Source
Whether standard products or individual customer solutions, our product range guarantees reliability under the most extreme conditions and in very demanding areas.
With state-of-the-art machinery and comprehensive know-how we manufacture stamped, stamped-bent, drawn, and inserted parts.
Show All Products
- Sensors
Sensor Solutions
- HIRSCHMANN AUTOMOTIVE eThrottle
- Hall Linear Position Sensor
- Hall Speed Sensor
Sensors
Smart Systems for All Drive Technologies
Intelligent, flexible, and reliable: These features characterize our sensor systems for the automotive industry and all other vehicle types within the category PowerSports.
Whether combustion engine or alternative drive technology – our products are suitable for all models.
Show All Products
- Cable Assemblies
Interconnect Solutions
- Axle Wiring
- Special Cable Assemblies
Micro Sealed Connectors
- MSC
Cable Assemblies
All-in-One Solutions for Reliable Performance and Progress
Our cable assemblies have an innovative design. They are robust and suitable for all vehicle types.
The portfolio includes, among others, oil-proof wiring harnesses as well as tight wiring harnesses for wet areas and the engine compartment, which are equipped with smallest, vibration resistant, and waterproof connectors or sensor systems. We continuously improve the weight and dimensions of products and minimize tolerances of cable assemblies.
Show All Products
- LEV Solutions
Micromobility Applications
- Power-Data Battery Interfaces
- Battery Charging Ports
- Charger Cable Sets
- Micro Connectors
- Plug-in Motor Interfaces
- ABS Sensors
- Speed Sensors
LEV Solutions
E-JOYN – Experience the Smart Way of Electrified Driving
The demand for eBikes, pedelecs, eScooters, cargo vehicles, and LEVs, in general, has been growing for years. In addition to our automotive portfolio, we have developed an independent division for this new type of locomotion: E-JOYN.
We are able to equip all electrically powered vehicles within the field of micromobility. Our portfolio covers data interfaces, connectors, sensors, and cable systems – from rear wheel to handlebar. These include, for example, motor and battery interfaces, speed and ABS sensors as well as plug connectors for displays, sensors, and brakes.
Show All Products
- Connector Applications
-
- Automotive
- Micromobility
- Webshop
- News Room
- Connected by Passion
- High Voltage Applications
- HIRSCHMANN AUTOMOTIVE PowerStar
- HPS40 4+2
The HIRSCHMANN AUTOMOTIVE PowerStar 40 4+2 connection system is shielded and sealed. It is designed for all high-voltage on-board chargers available on the market that are used in electric vehicles. Needless to say, the high-voltage connectors complywith the global standards of the automotive industry.
The products not only impress with their optimized design and low weight. Their operating flexibility is also hard to beat. As the smallest connection system available in this segment, it guarantees optimum performance and top processing.
Elisa-Maria Jussel is your Contact for Individual Questions
Technical Sales
+43 5522 307 1184
+43 664 88456487
elisa-maria.jussel@hirschmann-automotive.com
Contact now
- Characteristics
- Technical Product Information
- Product Variants
- Downloads
- compliant withautomotive test specification LV 214 & USCAR*
- watertight according to IP6K9K
- high current load at high ambient temperatures
- 360° shielded connection
- compact design
- low shielded transition resistance
- simple installation
a wide variety of device connections can be implemented on request
*Please contact Product Manager
| PARAMETERS | HPS40 (4+2 way) |
| Current Class | current class 1 and 2 connector |
| Applications | 3-phase charging |
| Number of Pins | 4 (high voltage) + 2 (HVIL optional) |
| Operating Condition | U = 1,000 VDC |
| Voltage Class | Class B according to ISO 6469-3:2011 60 VDC < U ≤ 1,000 VDC 25 VAC < Ueff ≤ 707 VAC (15-150 Hz) |
| Ambient Condition | –40° C to +140° C |
| Maximum Current Load | 53A at 80° C (4 x 6.00 mm2), see deratings product specification |
| IP-Degree of Protection | IPXXD (unmated); IPXXB (mated) |
| Watertightness | IP6K9K, IPX8 |
| EMC Performance (6.00 mm2) | until 2 MHz < 2.5mΩ/m until 30 MHz < 5 mΩ/m > 65 dB (30 MHz to 300 MHz) |
| Shielded Area | 360° circumferential |
| Shield Contact Resistance | < 2,0 mΩ (total from sheathed cable until aggregate housing) |
| Vibration Strength 2 | according to LV214/215 - PG17 (first fixation point at < 200 mm, second fixation point at < 250 mm) |
| Mating/Unmating Force | < 75 N |
| Secondary Lock System | activating force < 40 N,no accidental oppening possible |
| Koshiri Safety | yes |
| Polarization/Coding | incorrect insertion force < 225 N |
| CPA System | operating force < 30 N |
| HVIL System | min. 1.0 mm (nominal 2.0 mm), leading |
| CONTACT SYSTEM INFORMATION | |
| Contact System | HCT4 (4.0 mm round terminal), Ag, crimped |
| Material/Surface | Cu-Leg., CuNiSi, Ag |
| Connection | crimped |
| Mating Cycles | max. 50 cycles |
| CUSTOMER-SPECIFIC INFORMATION | |
| Cable Cross Section | 4.0 mm2; 6.0 mm2as MCC solutions with different pole numbers |
| Contact Carrier Codings | A, B, Z |
Product Flyer
-
High Voltage | Product Catalogue
pdf 9 MB
- Download
- Share via Email
- Copy Link to Clipboard
-
HPS40 4+2 | Product Flyer
pdf 501 KB
- Download
- Share via Email
- Copy Link to Clipboard
Drawings
-
HPS40 4+2 | System Drawing Female Connector MCC (809-981-...00)
pdf 744 KB
- Download
- Share via Email
- Copy Link to Clipboard
-
HPS40 4+2 | System Drawing Male Connector 180° Blade (809-490-...00)
pdf 594 KB
- Download
- Share via Email
- Copy Link to Clipboard
-
HPS40 4+2 | System Drawing Male Connector 180° Wire (809-980-...00)
pdf 945 KB
- Download
- Share via Email
- Copy Link to Clipboard
-
HPS40 4+2 | System Drawing Male Connector Blade HP (810-343-...00)
pdf 1 MB
- Download
- Share via Email
- Copy Link to Clipboard
-
HPS40 4+2 | Singel Part Drawing Female Connector MCC (809-981-...00)
pdf 3 MB
- Download
- Share via Email
- Copy Link to Clipboard
Product & Process Specifications
-
HPS40 4+2 | Handling Manual
pdf 391 KB
- Download
- Share via Email
- Copy Link to Clipboard
-
HPS40 4+2 | Product Specification EPS-100108 Female Connector MCC (809-981-...00)
pdf 2 MB
- Download
- Share via Email
- Copy Link to Clipboard
-
HPS40 4+2 | Product Specification EPS-100139 Male Connector 180° wire (808-264-…00)
pdf 475 KB
- Download
- Share via Email
- Copy Link to Clipboard
-
HPS40 4+2 | Product Specification EPS 100184 Male Connector blade (809-490-…00)
pdf 1 MB
- Download
- Share via Email
- Copy Link to Clipboard
-
HPS40 4+2 | Process Specification EVS-100108 Female Connector MCC (809-981-...00)
pdf 3 MB
- Download
- Share via Email
- Copy Link to Clipboard
-
HPS40 4+2 | Process Specification EVS-100161 Female Connector unshielded
pdf 2 MB
- Download
- Share via Email
- Copy Link to Clipboard
Space Models
-
HPS40 4+2 | 3D Space Model Female Connector MCC open (809-981-...00)
stp 14 MB
- Download
- Share via Email
- Copy Link to Clipboard
-
HPS40 4+2 | 3D Space Model Female Connector MCC closed (809-981-...00)
stp 17 MB
- Download
- Share via Email
- Copy Link to Clipboard
-
HPS40 4+2 | 3D Space Model Male Connector 180° Blade (809-490-...00)
stp 10 MB
- Download
- Share via Email
- Copy Link to Clipboard
-
HPS40 4+2 | 3D Space Model Male Connector 180° Wire (809-980-...00)
stp 7 MB
- Download
- Share via Email
- Copy Link to Clipboard
-
HPS40 4+2 | 3D Space Model Male Connector Blade HP (810-343-...00)
stp 10 MB
- Download
- Share via Email
- Copy Link to Clipboard
